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Grocery chain automated with barcodes: a case study

How a multi-store grocery chain automates billing, pricing, weighing, receiving and stock with barcode solutions - in pictures.

A grocery chain sells thousands of products across many stores, every day, at high speed. This illustrated case study shows how a typical multi-store grocery chain automates billing, pricing, receiving and stock with barcode solutions from Indian Barcode / Indian RFID (Mindware).

Note: This is an illustrative case study of a typical grocery-chain set-up, not a named customer.

The grocery barcode flow - in pictures

Grocery chain barcode flow: warehouse, store receiving, shelf, weighing, billing, head office Central warehouseGS1-128 / SSCC carton& pallet labelsmobile computers Store receivingscan cartons againstthe delivery noterugged scanners Shelvesshelf-edge price labelswith barcodedirect thermal labels Fresh & looseweighing-scale labelswith price-embeddedbarcode Billing counterspresentation / in-counter2D scanners - EAN-13,QR & UPI Store stockcycle counts &expiry checks withmobile computers Head office ERPlive sales, stock,reorders & pricesfor every store Every product: one GS1 EAN-13 barcode
From the warehouse to the billing counter, the same barcodes drive receiving, pricing, billing, stock and reordering across every store.

The challenge

Long queues at billing, price mismatches between shelf and system, manual receiving at each store, losses from expired stock and no clear view of what is selling in which store.

The barcode solution

  • GS1 barcodes on own-brand products - barcode registration and EAN-13 numbering for private labels.
  • Billing counters - presentation and in-counter 2D scanners that read EAN-13, QR codes and UPI payment QR codes in any direction.
  • Weighing scales - direct thermal scale labels with price-embedded barcodes for fruit, vegetables, dry fruits and bakery.
  • Shelf-edge labels - barcoded price labels printed from the ERP whenever prices change.
  • Warehouse and receiving - GS1-128 / SSCC carton and pallet labels, mobile computers for picking, dispatch and store receiving.
  • Stock and expiry - cycle counts and near-expiry checks with mobile computers; GS1 DataBar / Data Matrix where batch and expiry are needed.
  • Labels and ribbons - made by Indian Barcode in 168 stock die sizes, with Mynds ribbons and service across India.

What changes

AreaBeforeWith barcode automation
BillingTyping codes, long queuesOne scan per item; faster queues
PricesShelf and system disagreeShelf labels printed from the same price file
ReceivingManual counting at each storeScan cartons against the delivery note
ExpiryFound on the shelf too lateNear-expiry lists from batch and expiry data
Head officeReports days laterLive sales and stock for every store

Next step for larger chains: RFID on high-value categories, cartons and returnable crates - see RFID warehouse management.

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